First flown in 1955 the F8 was 
                                                destined to become a production 
                                                aircraft from the word go. 
                                                Licensed by Frati, Italian 
                                                companies, Aviano Milano, 
                                                Laverda and Aeromere 
                                                manufactured some 110 of these 
                                                all wood,
                                                2 seat aircraft between 1955 and 
                                                1958, and sold them as sporting 
                                                and touring aircraft to the well 
                                                heeled of mainly Europe, but in 
                                                1958 metal aircraft were what 
                                                the well-dressed aviator was 
                                                wearing and production ceased.
                                                
                                                
                                                The 
                                                last 20 aircraft came out of the 
                                                Laverda of Italy factory and 
                                                that was it for the Falco for 
                                                the time being. The all metal SF 
                                                260, very similar in appearance 
                                                but with more power up front, 
                                                260 hp, went into production 
                                                later, but that's another story.
                                                
                                                
                                                In 
                                                1975, one Alfred Scott, having 
                                                made pots of money out of real 
                                                estate in the USA, bought the 
                                                rights to the out of production 
                                                Falco. He and David Thurston, 
                                                more famous he designer of the 
                                                Lake Buccaneer amphibian, set 
                                                about the task of redrawing and 
                                                converting from metric, the 
                                                plans of the Falco, to better 
                                                suit the US home-builder market. 
                                                After plans came the kit 
                                                components and the Falco is now 
                                                an established home-built 
                                                design, in plans and kit form 
                                                available from Scott's company, 
                                                Sequoia Aircraft. 
                                                
                                                
                                                
                                                
                                                The first plans built Falco, 
                                                built by Larry Wohlers of 
                                                Tucson, Arizona, flew in June 
                                                1982
                                                
                                                
                                                The subject of our story is 
                                                Brian Nelson of Robinhills, 
                                                Randburg, Gauteng and the Falco 
                                                F8 that he has been busy with 
                                                for the past 12 years - yes you 
                                                read it right, this is a BIG 
                                                project.
                                                
                                                
                                                In fairness though Brian admits 
                                                to often, for periods of months, 
                                                not having been able to do much 
                                                building due to work pressures 
                                                and other commitments. However, 
                                                when pressed he will also admit 
                                                that he is entertaining serious 
                                                thoughts that this machine will 
                                                be flying this year, the 
                                                centenary of powered flight! 
                                                Brian started out in November 
                                                1983, by purchasing the plans 
                                                for the Falco.
                                                
                                                
                                                After studying these for a 
                                                little time, he shoved them back 
                                                in the drawer - the project 
                                                appeared just too complex and, 
                                                he felt, too much for his skill 
                                                level at that time. He had for 
                                                many years been involved in 
                                                model aircraft building but this 
                                                looked too ambitious! 
                                                
                                                
                                                Two 
                                                years later, still determined to 
                                                build an aircraft, he bought the 
                                                KR2 spruce kit from the local 
                                                agent of KR aircraft, the late 
                                                Sakkie Halgreen. This appeared 
                                                more realistic for a first time 
                                                builder. Well, after a couple of 
                                                years of building with wood, he 
                                                felt much more confident of his 
                                                skills with the aircraft 70% 
                                                complete. 
                                                
                                                On 
                                                a trip to UK, he met the UK 
                                                agent for Falco aircraft, Brian 
                                                Fox - and got his ear bent, to 
                                                the extent that on his return to 
                                                SA the KR project was sold, and 
                                                in January 1988, Brian started 
                                                on the Falco, which is what he 
                                                wanted to do in the first place! 
                                                Who says there's no justice in 
                                                this world!
                                                
                                                
                                                Having been a production 
                                                aircraft the Falco makes a very 
                                                impressive homebuilt Apart from 
                                                it's self-evident good looks, it 
                                                is consequently a very well 
                                                proven design in all aspects - 
                                                construction, performance and 
                                                safety.
                                                
                                                
                                                Recent revelations regarding the 
                                                stability and centre of gravity 
                                                problems of some hot composite 
                                                kit aircraft have convinced 
                                                Brian that his choice was 
                                                correct - he does not expect to 
                                                have to move the wing later to 
                                                correct the longitudinal 
                                                stability of the aircraft like 
                                                some Glasair builders!
                                                
                                                The 
                                                Falco is clearly not as
                                                quick to 
                                                build or as simple as some 
                                                designs available, although 
                                                comparisons of manufacturer's 
                                                claimed build-times are odious!
                                                
                                                
                                                
                                                Neither is it cheap to build - 
                                                as Brian pointed out - if you 
                                                were to purchase all the kit 
                                                segments available from Sequoia 
                                                you would be in for about $ 
                                                60,000, but building would be 
                                                dramatically faster, and easier.
                                                
                                                
                                                In Brian's case he has purchased 
                                                some ready made components and 
                                                manufactured all the rest. For 
                                                example he bought the canopy, 
                                                cowling kit and seats :from 
                                                Sequoia - the canopy is bigger 
                                                than that of a full size P51 
                                                Mustang - but kits such as wing 
                                                spar, tail group, fuselage, 
                                                engine mount, main and nose - 
                                                gears he has made himself or had 
                                                made locally, thus saving a bit. 
                                                If you look at only the price of 
                                                the main gear/nose gear/gearbox 
                                                and motor components at US $ 
                                                2100 it's more than a bit!
                                                
                                                
                                                To illustrate the savings 
                                                possible, his landing gear was 
                                                made of locally available honed 
                                                hydraulic tubing, which although 
                                                to a German specification ST 52 
                                                and of a different alloy that 
                                                the US-supplied article, 
                                                exhibits all the same 
                                                metallurgical and mechanical 
                                                characteristics - and Brian 
                                                should know - he's a 
                                                metallurgical engineer). 
                                                
                                                
                                                
                                                These were manufactured for 
                                                Brian and for two other Falco 
                                                builders, Fanie Hendricks of 
                                                Standerton and Koen Plantinga of 
                                                Edenvale, by a retired uncle of 
                                                Brian who was in the engineering 
                                                business and had retained, on 
                                                retirement, some of the 
                                                equipment he used in his 
                                                business. Cost to each builder 
                                                R10000 - don't you Cove it when 
                                                a plan comes together! 
                                                
                                                
                                                
                                                The 160hp Lycoming 0-320 B2B, 
                                                complete with CS prop and 
                                                spinner, came from a Piper 
                                                Apache found sinking into the 
                                                weeds at Maputo Airport - but 
                                                with 0 SMOH in the logs it 
                                                looked like a great deal.
                                                
                                                
                                                However a strip down and 
                                                examination recently, after the 
                                                motor had lain in a corner of 
                                                the workshop since purchase for 
                                                many years revealed that, 
                                                notwithstanding the logbooks, 
                                                the motor was on the point of 
                                                failure, with scuffed and 
                                                possibly previously seized 
                                                pistons and more...!
                                                
                                                
                                                So, after a complete disassemble 
                                                and rebuild, the motor has now 
                                                been installed to the airframe, 
                                                and for the first time the Falco 
                                                is able to stand on it's own 
                                                wheels, now that there is some 
                                                weight up front.
                                                
                                                
                                                The Hartzell Constant-Speed 
                                                propeller with which the motor 
                                                was bought was also found to be 
                                                well outside service limits and 
                                                will be discarded in favour of a 
                                                fixed-pitch wooden propeller - 
                                                just like the original Falco.
                                                
                                                
                                                Brian has been an EAA member 
                                                since 1983, and has served in 
                                                various capacities on EAA 
                                                Chapter and National committees, 
                                                including a stint as President 
                                                of Chapter 322 (1985 - 86) and 
                                                as National President (1986 - 
                                                87), since being asked to step 
                                                in when the then National 
                                                Treasurer, Joe Higharn died in 
                                                an accident. 
                                                
                                                
                                                He has served on the FAI Amateur 
                                                Built Aircraft Commission as 
                                                representative of Aero Club of 
                                                SA, and was elected President of 
                                                ABAC in 1989 - 1990. One of only 
                                                four Presidents of Honour 
                                                appointed by the Amateur Built 
                                                Aircraft Commission; the others 
                                                being Paul Poberezny of EAA US, 
                                                Louis Cariou of Resau du Sport 
                                                de I'Air (France) and David 
                                                Faulkner-Bryant of PFA UK for 
                                                contributions to aviation.